Reducer motor that can save space by up to 70% when mounted on wheels such as AGV, AMR, etc.

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Industry innovations in automation AGV and AMR


Logistics robots are one of the automation systems that play an important role in modern industries and services. They are mainly used to transport and handle goods, parts, and patients in various environments such as warehouses, manufacturing plants, and medical facilities. The two main types of logistics robots can be divided into AGV (Automated Guided Vehicle) and AMR (Autonomous Mobile Robot). These two robot types have their own characteristics, advantages and disadvantages, and are selected depending on the usage environment and requirements.


AGVs are robots that move along fixed paths such as magnetic tape or rails, are relatively inexpensive to install, and are relatively simple to operate. However, AGVs require special infrastructure to be installed on the floor, which requires additional work if this needs to be changed or modified. Additionally, AGVs can only move along a given path and have limitations that make it difficult to respond to environmental changes.


On the other hand, AMR is a robot that uses sensors such as radar, lidar, and cameras to recognize the surrounding environment and moves to its destination on its own. AMRs have higher autonomy than AGVs, and although their installation costs are relatively high, their operating costs are low. Additionally, AMR can be used in a variety of environments and has the ability to quickly adapt to the surrounding environment, allowing it to flexibly respond to environmental changes.



The two main types of logistics robots, Automated Guided Vehicle (AGV) and Autonomous Mobile Robot (AMR), differ in several aspects. First, in terms of movement method, AGV adopts the method of moving along a specific path. This path consists of infrastructure such as magnetic tape or rails, and AGVs move along this path to perform tasks. On the other hand, AMR detects and analyzes the surrounding environment in real time through sensors and drives autonomously. Therefore, AMR can move autonomously without relying on fixed routes or infrastructure.


In terms of installation costs, AGVs are relatively inexpensive. Implementing AGVs involves the cost of establishing a route and installing infrastructure along that route, but these costs are relatively low. On the other hand, AMRs require sensors and autonomous driving systems, so initial installation costs may be higher. Operating costs appear to be the opposite between AGVs and AMRs. AGVs may incur additional costs for maintenance and updates to route infrastructure during operation, and route changes may be difficult, which can result in higher operating costs. AMR has lower operating costs thanks to autonomous driving and is more efficient as it can quickly adapt to environmental changes. In terms of flexibility, AGVs have low flexibility as they move along fixed paths. It may be difficult to adapt to changes in route or environment. On the other hand, AMR has high flexibility as it can flexibly respond to environmental changes thanks to sensor-based autonomous driving.



Importance of Motors


Freeing up product design space through motor changes has several advantages. Of course, replacement of the motor must be carefully considered and it is important to maintain or improve the performance of the motor. It is important to be able to reduce the size of the motor. If the motor is small and lightweight, the size of the product itself can be reduced. This is especially beneficial for products that must operate in limited space, such as logistics robots. Smaller, lighter robots can work efficiently in tight spaces, which increases the efficiency of logistics robots and allows for optimal use of storage space.


Lighter motors also reduce the weight of the product itself, making transportation and installation easier. In particular, weight reduction is an important benefit for products that require mobility, such as logistics robots. Lightweight robots can increase energy efficiency while reducing impact, extending the life of products. The key to changing motors is not to compromise performance. Motor performance directly affects product functionality and safety, so maintaining sufficient output and reliability is essential. For logistics robots, motors that are compact and provide efficient output are required. Nowadays, high-efficiency motors and advanced control systems can be used to reduce the size and weight of motors while improving their performance. This is the ‘BSR 080’ series that we are introducing today.



BSR 080 Series


The BSR motor reducer is an innovative lightweight and thin cycloidal reducer developed by Bon Systems. This reducer can implement various reduction ratios through its unique single-stage structure, utilizing technology that enables mass production and quick delivery. One of the important features of BSR reducers is that they provide small but powerful torque. These characteristics have great advantages in a variety of industries.


Utilizing a cycloidal tooth shape enables high torque output even in a small size. This is very useful in a variety of fields including robotics, wearable devices, and medical devices. This has several key benefits: BSR reducers, which are small but deliver powerful torque, can improve the movement of robots. Robots can meet these requirements as they require high torque when lifting heavy objects or performing precise movements. Workability is a key factor in robots, wearable devices, medical devices, and more. BSR reducers with high torque allow your product to do more work and increase efficiency. The small size means optimal use of design space and reduced product size. Space saving is an important benefit, especially for products where mobility is important, such as robots.



BSR reducers have important technical characteristics that provide high durability and low gear wear. These features improve product life and reliability and help reduce maintenance costs. First, the BSR reducer motor uses a cycloidal tooth shape to achieve high durability. Cycloidal teeth are a special type of gear design that helps minimize wear on the internal gear system. This allows the reducer to operate reliably over a long period of time and provides a longer service life. Durability is especially important in areas that require continuous operation, such as logistics robots and automation systems. Additionally, low gear wear offers the benefit of significantly reducing maintenance costs. Less gear wear means less regular repairs or replacements, which helps minimize maintenance time and costs. Furthermore, improved reliability has a positive impact on the stability of robotic systems that avoid obstacles and perform tasks quickly.


The BSR reducer boasts excellent productivity as it is designed with a structure optimized for mass production. This helps us respond quickly to customer needs and keep our products competitively priced. Efficient production helps reduce costs and get products to market quickly. It has advantages such as small size, powerful torque, durability, and improved productivity, and is attracting attention as an innovative reducer that can be used in various fields. In particular, the use of BSR reducer motors plays an important role in fields that require saving internal space and reducing manufacturing costs, such as logistics robots.